C - Chemistry – Metallurgy – 08 – L
Patent
C - Chemistry, Metallurgy
08
L
C08L 75/04 (2006.01) C08J 9/228 (2006.01) C08K 5/29 (2006.01)
Patent
CA 2545892
A bonded foam product manufactured with a vegetable oil polyol is herein disclosed. The pre-polymer for use as a binder in the manufacture of a bonded foam product comprises an isocyanate and a vegetable oil polyol, wherein the pre-polymer is substantially free of any petrochemical polyol. In another aspect, the invention is method for making a bonded foam product, the method comprising coating a plurality of foam pieces with a pre-polymer, the pre-polymer comprising an isocyanate and a vegetable oil polyol, wherein the pre-polymer is substantially free of any petrochemical polyol, compressing the foam pieces into a foam log of a desired density, and steaming the foam log to cure the pre-polymer. If desired, a process oil may be added to the pre-polymer to modify the viscosity of the pre-polymer. A polyurethane foam created from a formulation comprising from about 1 percent to about 70 percent of a vegetable oil polyol is disclosed. The polyurethane foam is made from a formulation comprising an isocyanate, a surfactant, and a polyol blend comprising a vegetable oil polyol. Also disclosed is a polyurethane foam made from a formulation comprising a polyol blend comprising a petrochemical polyol and a vegetable oil polyol, and an isocyanate blend comprising a 2, 4 toluene diisocyanate (TDI) isomer and a 2, 6 TDI isomer, wherein the ratio of petrochemical polyol to vegetable oil polyol in the polyol blend is about equal to the ratio of the 2, 4 TDI isomer to the 2, 6 TDI isomer in the isocyanate blend.
Gilder Stephen D.
Griggs William
Gowling Lafleur Henderson Llp
L&p Property Management Company
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