Pre-assembled custom fit knee orthosis and method of making...

A - Human Necessities – 61 – F

Patent

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A61F 5/37 (2006.01) A61F 5/01 (2006.01)

Patent

CA 2197742

A method and apparatus for forming a custom fit knee orthosis is disclosed that includes forming a flat pre-assembled knee orthosis in which upper and lower support blanks made of rigid carbon fiber and plastic resin composite materials are connected in a flat, rigid state by joint mechanisms, and the knee orthosis is shipped to a orthopedist or orthopedic assembly facility in a flat condition with the blanks of composite material still in their flat pre-cured state. The orthopedist or orthopedic assembly facility heat softens the blanks and reshapes them to conform to the contours of a particular patient's leg, with only minor finishing operations being required after the reshaped blanks have set.

On divulgue une méthode et un appareil pour former une orthèse de genou pré-assemblée à l'état aplati et à ajustement individuel dans laquelle les ébauches de support supérieure et inférieure faites de matériaux composites rigides de fibre de carbone et de résine de plastique sont reliées à l'état aplati et rigide par des dispositifs d'articulation; l'orthèse de genou est expédiée à un orthopédiste ou à un service d'orthopédie à l'état aplati, les ébauches de matériau composite encore à l'état pré-durci. L'orthopédiste ou le service d'orthopédie ramollit les ébauches à la chaleur et les refaçonne pour qu'ils s'ajustent aux contours de la jambe d'un client particulier, seules des retouches mineures étant nécessaires après le durcissement des ébauches refaçonnées.

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