Pre-sewn letter and method

B - Operations – Transporting – 44 – C

Patent

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41/13

B44C 3/00 (2006.01) B32B 1/04 (2006.01) B32B 27/12 (2006.01) B32B 37/00 (2006.01) G09F 3/03 (2006.01)

Patent

CA 2000863

An improved method for producing a multi-colored emblem which may be bonded to a fabric is disclosed which provides an emblem with an embroidered appearance. The emblem is easily heat sealable onto difficult to adhere fabrics. The method generally involves providing a first woven material blank, providing a barrier layer of thermoplastic material, laminating the barrier layer onto one side of said material blank to form an assembly, cutting said assembly to a specific configuration, sewing a thread about the periphery of the cut assembly, and laminating said assembly onto a second woven material blank having a different color. This second assembly is again cut to a complimentary larger configuration and also provided with a thread about the periphery. The two material blanks are then heat sealed together and an adhesive layer is provided to the exposed barrier layer.

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