Pressure casting of battery terminals

B - Operations – Transporting – 22 – D

Patent

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Details

B22D 18/00 (2006.01) B22D 17/14 (2006.01) B22D 25/04 (2006.01) B22D 27/11 (2006.01) B22D 27/15 (2006.01) B22D 31/00 (2006.01) H01M 2/30 (2006.01)

Patent

CA 2285742

ABSTRACT OF THE DISCLOSURE A closed system and method that includes a source of pressurizeable molten lead connected to a mold having a mold cavity therein with the mold maintainable at sufficiently low temperature so that a charge of molten lead located in the mold cavity solidifies to thereby form a solidified casting in the mold cavity. A housing having a runner, is maintainable at sufficiently high temperature to maintain the molten lead in a molten state so that the mold cavity can be refilled with a fresh charge molten lead when a solidified casting is removed therefrom without introducing air to the closed system. A shut-off valve, having an open position to allow a charge of molten lead to flow into the mold cavity and a closed position to prevent molten lead from flowing out of the runner as the molten lead in mold cavity solidifies with the shut-off valve configurable to intensify the pressure of the lead in the mold cavity. The intensification mode being monitorable so that when the state of molten enters a liquid-to-solid transformation stage, the volume of the mold available for the lead to solidify therein is quickly reduced through a volume contraction step to thereby cause the molten lead to flow into the remaining volume at the same time one maintains pressure on the molten lead. As the molten lead solidifies under the reduced volume and high pressure it produces a battery part that is substantially free of both tears and cracks. In an alternate intensification method, the lead is allowed to solidify and at least a portion of the lead is mechanically deformed through a volume contraction step to cause cracks or tears in the battery part to be eliminated thereby providing a battery part free of cracks or tears. In another method of forming a pressure cast battery part free of cracks a molten lead under pressure is flowed into a battery part cavity and the pressure of the molten lead is increased to sufficiently high pressure so that when the molten lead solidifies it forms a battery part free of cracks and voids. 21

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