Process and low sodium catalyst for the production of...

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B01J 21/08 (2006.01) B01J 23/16 (2006.01) B01J 23/28 (2006.01) C07C 45/33 (2006.01)

Patent

CA 1259299

Abstract of the Disclosure Formaldehyde is made from methane (such as from natural gas) and a molecular oxygen containing gas by using a silica supported catalyst having less than 350 parts per million by weight of sodium and having a catalytically effective amount of MoO3. The low sodium form of the silica support can be made by washing silica gel or precipitated silica, by using a fumed silica or by making an ultrapure form of silica having a silica purity of at least 99.99% silica. The ultrapure form can be made by the hydrolysis of silicon tetraalkoxides. In general, the lower the sodium level, the better is the catalyst.

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