Process for controlling a particle size of polyarylene...

C - Chemistry – Metallurgy – 09 – D

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C09D 181/04 (2006.01) C08G 75/02 (2006.01) C09D 5/03 (2006.01) C09D 5/44 (2006.01) C09D 181/02 (2006.01)

Patent

CA 2424513

A particle size of polyarylene sulfide obtained in polymerization is controlled by a process characterized in that a gaseous phase part of a reactor is cooled or heated after starting decreasing a temperature of a reaction system o an end of precipitation of polyarylene sulfide formed In an embodiment, a water content in the reaction system is 0.8 to 1.7 moles per mole of the alkali metal sulfide; the gaseous phase part of the reactor is cooled in a polymerization stage to thereby condense a part of a gaseous phase in the reactor and the condensed liquid is refluxed to a liquid phase in the reactor; and the gaseous phase part is only cooled after starting decreasing the temperature of the reaction system, whereby high molecular weight polyarylene sulfide suitable for powder coating is formed, which has a weight average molecular weight of at least 30,000 and an average particle size of 50 to 80 µm, wherein particles of 40 to 150 µm account for at least 90 % by weight of the whole particles in a particle size distribution, and the amount of particles of 180 µm or more is 0.5 % 1by weight or less.

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