Process for in-molding an energy-absorbing countermeasure to...

B - Operations – Transporting – 60 – J

Patent

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B60J 7/00 (2006.01)

Patent

CA 2596081

A process for in-molding an energy-absorbing countermeasure to a headliner 18 for use in a vehicle, plus the intermediate and final assemblies formed by the process. The process includes the steps of (1) preparing a sheet; (1A) optionally affixing to the sheet a means for adhering to form a composite sheet; (2) thermoforming the composite sheet into a composite energy-absorbing countermeasure; (3) preparing a headliner layup (including optionally a means for adhering, a headliner core, and a cover stock) before forming a bond between the headliner layup and the composite energy-absorbing countermeasure. The assembly thus includes the energy-absorbing countermeasure 22 and a means for adhering it to the headliner core 18.

Cette invention concerne un procédé servant au surmoulage d'une contremesure d'absorption d'énergie sur une garniture de pavillon (18) à utiliser dans un véhicule, ainsi que l'assemblage intermédiaire et l'assemblage final formés par ce procédé. Ce procédé consiste: (1) à préparer une feuille; (1A) éventuellement à fixer à cette feuille un moyen adhésif pour former une feuille composite; (2) à traiter par thermoformage cette feuille composite pour produire une contremesure d'absorption d'énergie composite; (3) à préparer une superposition de couches de garniture de pavillon (y compris éventuellement un moyen adhésif, un noyau de garniture de pavillon et une réserve de revêtement) afin de former une liaison entre la superposition de couches de garniture de pavillon et la contremesure d'absorption d'énergie composite. L'assemblage comprend ainsi la contremesure d'absorption d'énergie (22) et un moyen adhésif permettant de fixer celle-ci au noyau de garniture de pavillon (18).

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