Process for manufacturing a padded element

B - Operations – Transporting – 32 – B

Patent

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Details

B32B 5/18 (2006.01) B29C 44/14 (2006.01) B29C 44/34 (2006.01) B29C 44/60 (2006.01)

Patent

CA 2060408

A process for manufacturing a padded element is provided. The process utilizes a mold including an upper mold having an interior surface complimentary to the upper surface of the padded element and a lower mold having an interior surface complimentary to the lower surface of the padded element. A trim cover including a finished outer surface and an inner surface is placed in the upper mold such that the finished outer surface is in contact with the interior surface of the upper mold. A liquid foamable polymeric composition is placed in the lower mold. The upper mold and the lower mold are closed in a manner such that the liquid foamable polymeric composition expands in a direction substantially toward the inner surface of the trim cover and adheres thereto. During expansion (prior to and/or after the upper mold and lower mold are closed) of the liquid foamable polymeric composition, any expansion gases produced are vented.

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