Process for manufacturing ultra-thin sintered pvc battery...

H - Electricity – 01 – M

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18/30, 319/63

H01M 2/14 (2006.01)

Patent

CA 1111493

PROCESS FOR MANUFACTURING ULTRA-THIN SINTERED PVC BATTERY SEPARATORS Abstract of the Disclosure Dry mixed and sintered PVC battery separators having predetermined thicknesses less than 0.012 inch, porosities greater than about 50%, and pores sufficiently small to substantially prevent interplate "treeing" (i.e., less than about 10 microns average) are produced by: mixing about 3% to about 15% by volume of leachable, pore-forming particles with the PVC particles; scraping the particle mix into a layer less than about 0.012 inch thick; sintering the PVC into a continuous strip; cooling the strip to a temperature of about 250° F. to about 300°F., and thereat compressing it to a thickness no greater than about 50% of its as-sintered thickness; while still warm, allowing the strip to recover much, but not all, of its as-sintered thickness; and cooling the strip to substantially fix the separator thickness at the recovered thickness. The leach- able, pore-forming particles are preferably formed in situ by the thermal degradation of a gasifiable filler such as sodium bicarbonate.

301964

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