Process for producing a cutting die

B - Operations – Transporting – 26 – F

Patent

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B26F 1/44 (2006.01) B23P 15/40 (2006.01)

Patent

CA 2242082

A process for producing a cutting die having a metal base which carries a sharpened ridge extending along a predetermined path thereon, in which a supply of powdered metal and a laser beam are moved along the path so as to surface melt a thin layer of the metal base with the metal powder and thus form a band of fused metal powder along the path, this step being repeated to form additional layers metallurgically bonded to the base and to each other, until a ridge of metal is formed. The ridge is then sharpened to suit it for use in cutting. The ridge may have a top surface of harder material than the inner part of the ridge. The laser and powder delivery movements may be controlled by a CNC (computer numerical control) motion system. The invention includes novel dies produced by this process.

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