Process for the manufacture of a carbon fibre reinforced...

B - Operations – Transporting – 29 – C

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B29C 70/42 (2006.01) B29C 33/38 (2006.01) B29C 43/02 (2006.01) B29C 70/34 (2006.01) B29C 43/12 (2006.01)

Patent

CA 2101545

A process for producing a carbon fiber facsimile from a master model, wherein layers of epoxy impregnated carbon fiber weave are applied to the surface of master model, a pressure pad having a first surface with topography substantially complementing the surface topography of master model and a second side adapted for substantially uniform transmittal of pressure is placed thereon, a breather cloth is placed over the layers of epoxy impregnated carbon fiber weave, a rubber membrane is placed over the breather cloth, and the layers of epoxy impregnated carbon fiber weave are cured under pressure using a catalyst for exothermic heat, producing a carbon fiber facsimile having a uniform wall thickness, a first side having surface topography complementing the topography of surface of master model and a second side having surface topography which is substantially parallel to the topography of surface of master model. The cured carbon fiber facsimile is then removed from master model and used as a dimensionally accurate replica of a production stage component.

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