Process gas distribution system and method

G - Physics – 05 – D

Patent

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Details

G05D 7/06 (2006.01) G05B 15/00 (2006.01) G05B 23/00 (2006.01) H01L 21/00 (2006.01) H01L 21/306 (2006.01) H01L 21/70 (2006.01)

Patent

CA 2194855

A plurality of gas flow control units in cabinets a e connected to distribute process gas, on demand, to a plurality of utilization locations known as "tool" locations in a semi-conductor manufacturing plant. Each gas flow control unit is connected to a single tool interface controller over a single communications cable. The status and operational characteristics of the individual units are communicated through the tool interface controller to a supervisory control computer by means of polling. Each flow control cabinet has its own data processor, and can be operated alone. Also, the supervisory computer can be used to operate each cabinet, as well as to monitor operations of the system. Gas demand and other signals are communicated from each tool location to the control units through a single cable connected to the interface controller, thus reducing the original wiring cost. Changing the communications path to accompany a change of the tool to which a given conduit in one of the cabinets delivers its gas can be done quickly, in software, with a few keystrokes. Mechanical re-wiring is not needed. The flow control units are adapted to deliver process gas selectively from one of two supply tanks to any one or all of four different tool locations. Simple, fast, low-cost purging of the gas delivery conduits is provided to facilitate maintenance and gas cylinder changes. The pressure measurement and other transducers in the flow control units can be zero-calibrated automatically by computer control. Installation of the flow control cabinets in plants with existing exhaust fans and ducts of varying size is facilitated by enabling modification factors to be selected by computer control.

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