Production of carbonaceous metal ore pellets

C - Chemistry – Metallurgy – 22 – B

Patent

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Details

C22B 1/24 (2006.01) C22B 1/243 (2006.01) C22B 1/245 (2006.01) C22B 7/02 (2006.01)

Patent

CA 2635025

A process for producing metal ore pellets from a particulate carbon-based material, a metal ore material, and a silicate-based binder which includes one or more surfactants, comprising the steps of : admixing the materials and binder, and agglomerating the so-formed mixture by tumbling to form the pellets at ambient temperature. The tumbling action, such as in a rotary drum, serves to agglomerate the particles and bind the mixture into the pellets. No mechanical compression force is required. The process provides a simple but efficient process for using waste carbon-based materials and waste metal ore materials, and forming a useable product, which is ready for smelting. Rotating drum or pan agglomerators are relatively low cost to build, and are capable of very high tonnage throughputs.

L~invention concerne un procédé de fabrication de pastilles de minerai métallique à partir d~un matériau particulaire à base de carbone, d~un matériau de minerai métallique et d~un liant à base de silicate comprenant un ou plusieurs tensioactifs, ledit procédé comprenant les étapes suivantes : mélanger les matériaux et le liant et agglomérer le mélange ainsi formé par tonnelage afin de former les pastilles à température ambiante. L~action de tonnelage, telle que dans un tambour rotatif, permet d~agglomérer les particules et de lier le mélange pour former des pastilles. Aucune force de compression mécanique n~est nécessaire. Le procédé constitue un procédé simple mais efficace d~utilisation de matériaux usagés à base de carbone et de matériaux usagés à base de minerai métallique, et permet de former un produit utilisable, prêt à la fusion. Les tambours rotatifs et les agglomérateurs ont un coût de fabrication relativement faible et sont capables de rendements de tonnages très élevés.

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