Production of glass fiber products

C - Chemistry – Metallurgy – 08 – K

Patent

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400/1308, 400/13

C08K 5/54 (2006.01) C03C 25/26 (2006.01) C08L 61/00 (2006.01) D04H 1/64 (2006.01)

Patent

CA 1067226

ABSTRACT OF THE DISCLOSURE A binder composition for glass fibers includes an aqueous dispersion of a resin selected from the group consisting of phenol-formaldehyde condensates, phenol-aminoplast-formaldehyde condensates, aminoplast-formaldehyde condensates, furfural con- densates, furfuryl alcohol condensates and resorcinol-formalde- hyde condensates. Also present is a hydrolyzable silane coupling agent in which the hydrolyzable function is selected from the group consisting of carboxy, halo, NH2 and alkoxy having from one to four carbon atoms; the silane having a substituent with an epoxy function, an amine function, a halogen function or, as an addition polymerization function, an aliphatic carbon to carbon double bond, or the hydrolysis products of such a silane, with the proviso that the hydrolyzable function is not halo when the substituent function is epoxy. Also included is a compound selected from the group consisting of starch, degradation pro- ducts of starch, starch ethers of alkyl alcohols having from one to four carbon atoms or of benz?l alcohol, and mixtures thereof. A bonded glass fiber product i disclosed, and also a method for its production which involves forming glass fibers from molten streams of glass, combining the glass fibers with the heat- curable aqueous bind?r composition, consolidating the fibers and binder composition into a loosely-packed mass, and curing the binder in situ. The fibers call be compressed prior to or during curing of the binder composition.

215947

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