Refractory fiber products and method of making such products

B - Operations – Transporting – 28 – B

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B28B 1/52 (2006.01) B28B 1/087 (2006.01) B28B 7/34 (2006.01) B28B 23/02 (2006.01) C04B 30/02 (2006.01) C04B 35/80 (2006.01)

Patent

CA 1296873

ABSTRACT OF THE DISCLOSURE The method of molding a ceramic product by forming a mixture of ceramic fibers with lengths less than one-fourth inch, water and a deflouculent, the mixture having a consistency which will not flow, placing the mixture in a water-absorbing mold, vibrating the mold to cause the mixture to flow into contact with the mold and eliminate voids in the mixture, allowing a portion of the water of the mixture to be absorbed by the mold leaving a hardened remnant in the mold, removing the hardened remnant from the mold, and heating the hardened remnant to sinter the fibers therein to each other. In one example, granular alumina is mixed with the mass of fibers, water and the deflouculent to form the mixture. The products produced by the process have densities between 30 pounds per cubic foot and 150 pounds per cubic foot.

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