Reinforced fluoropolymer composite and method for making same

D - Textiles – Paper – 06 – N

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117/126, 117/153

D06N 7/00 (2006.01) D06N 3/04 (2006.01)

Patent

CA 1264618

ABSTRACT A novel composite comprises a substrate having a coating matrix including an initial layer of a perfluoro- polymer and an overcoat comprising a fluoroelastomer, a fluoroplastic, a fluoroelastomer/fluoroplastic blend, or a combination thereof. The perfluoropolymer in the initial layer may be a perfluoroplastic, a perfluoroelastomer, or blends thereof. In a separate embodiment, the novel compo- site includes a substrate coated solely with one or more layers of perfluoroelastomer alone or as a blend with a per- fluoroplastic. Where the substrate is not susceptible to hydrogen fluoride corrosion, the composite may include solely one or more layers of a blend of a fluoroelastomer and a hydrogen-containing perfluoroplastic. Cross-linking accele- rators may be used to cross-link one or more of the resins contained in the coating layers. Each composite may be top- coated with a layer or layers of a fluoroplastic, fluoro- elastomer, and/or a blend thereof. The composite is flexible, exhibits good matrix cohesion and possesses substantial adhesion of the matrix to the material acting as the rein- forcement or substrate. A method for making such a com- posite comprises the unique deployment of a perfluoropolymer directly onto the substrate in a relatively small amount sufficient to protect the substrate from chemical corrosion without impairing flexibility, followed by the application of the overcoat layer.

452005

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