Rock bit cutter cones having metallurgically bonded cutter...

E - Fixed Constructions – 21 – B

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E21B 10/08 (2006.01) B22F 7/06 (2006.01) E21B 10/22 (2006.01) E21B 10/52 (2006.01)

Patent

CA 1231938

ROCK BIT CUTTER CONES HAVING METALLURGICALLY BONDED CUTTER INSERTS ABSTRACT OF THE DISCLOSURE A rock bit cutter cone for a drill bit is disclosed wherein hard carbide cutter inserts are metallurgically bonded into an interior core of the cone through a cladding. The cladding is bonded onto the exterior surface of the core by a powder metallurgy process. The cladding retains the inserts in the core. A thin layer or coating of a suitable metal, preferably nickel, is provided on the carbide insert prior to mounting into the core. The coating prevents degradation of the carbide through loss of carbon into the core during the powder metallurgy process and accomodates mismatch of thermal expansion between the cutter insert and the core. The interior of the cone is formed to provide bearing surfaces either by conventional techniques, or by powder metallurgy processes. Bearing surfaces formed in the interior of the core by powder metallurgy processes may be hard so as to permit an open bearing structure for the drill bit.

466146

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