Rock bits having metallurgically bonded cutter inserts

E - Fixed Constructions – 21 – B

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E21B 10/08 (2006.01) B22F 7/06 (2006.01) C22C 33/02 (2006.01) E21B 10/22 (2006.01) E21B 10/46 (2006.01) E21B 10/52 (2006.01) E21B 10/56 (2006.01)

Patent

CA 1237122

ABSTRACT OF THE DISCLOSURE A cladding process is disclosed wherein hard carbide cutter inserts, as well as polycrystalline diamond composites, are metallurgically bonded in- into an interior core of a drag bit body. The cladding is bonded onto the exterior surface of the core of the drag bit by a powder metallurgy process. A thin layer or coat- ing of a suitable metal, preferably nickel, is pro- vided on, for example, the carbide inserts prior to mounting into the core. The coating prevents degra- dation of the carbide through loss of carbon into the core during the powder metallurgy process and accommodates mismatch of thermal expansion between the cutter insert and the core.

475943

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