Semirigid luggage shell and method for its production

A - Human Necessities – 45 – C

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A45C 5/02 (2006.01) A45C 7/00 (2006.01) B29C 70/08 (2006.01) B29C 70/34 (2006.01)

Patent

CA 1327343

ABSTRACT OF THE INVENTION A resilient, low modulus, semirigid shell for use as a component of an article of luggage. The shell comprises a first nonwoven batt of thermoplastic resin fibers and an exterior material attached to the first nonwoven batt. The first batt and exterior material are thermally formed to a predetermined shape. The shell may also include one or more additional component layers selected from a second nonwoven, fibrous batt, a layer of backing material, a water impermeable film, and a lining material. In manufacturing the shell, the exterior material is attached to a first portion of a substrate material which is comprised of the nonwoven batt of thermoplastic resin fibers. A second portion of the substrate material is secured to an apparatus for thermal forming and the exterior material and substrate material are thermally formed to a resilient, low modulus, semirigid shell having a predetermined configuration.

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