Sensor diagnostics using embedded model quality parameters

G - Physics – 05 – B

Patent

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G05B 23/02 (2006.01) F01D 25/00 (2006.01) F02C 9/00 (2006.01)

Patent

CA 2568407

A method and system is provided for identifying in-range sensor faults in a gas turbine engine (40), by observing the tracked component qualities in an embedded model (10) and recognizing anomalous patterns of quality changes corresponding to sensor errors. An embedded model of the engine (10) is employed to estimate sensed parameters (54) such as rotor speeds, temperatures and pressures, as well as other parameters that are computed based on input parameters. Each major rotating component of the engine (40), including the fan (12), compressor (14), combustor (24), turbines (16), (18), duct (30) and nozzles (26), (32), is individually modeled. Sensor failures are detected by identifying anomalous patterns in component quality parameters (54). A library of anomalous patterns is provided for comparing quality parameters generated by a tracking filter (48) with the library of anomalous patterns. If a pattern is matched, a sensor may be eliminated from the tracking filter (48) and the estimated model parameter (54) used to avoid corrupting the model quality parameters (50).

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