Short contact time catalytic sulfur recovery system for...

B - Operations – Transporting – 01 – D

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B01D 53/52 (2006.01) B01D 53/86 (2006.01) B01J 8/02 (2006.01) B01J 19/24 (2006.01)

Patent

CA 2430640

An apparatus and process for recovering elemental sulfur from a H2S-containing waste gas stream are disclosed, along with a method of making a preferred catalyst for catalyzing the process. The apparatus preferably comprises a short contact time catalytic partial oxidation reactor (10), a cooling zone (30), and a sulfur condenser (50). According to a preferred embodiment of the process, a mixture of H2S and O2 contacts the catalyst very briefly (i.e, less than about 200 milliseconds). Some preferred catalyst devices comprise a reduced metal, such as Pt, Rh, or Pt-Rh, and a lanthanide metal oxide, or a pre-carbided form of the metal. The preferred apparatus and process are capable of operating at superatmospheric pressure and improve the efficiency of converting H2S to sulfur, which will reduce the cost and complexity of construction and operation of a sulfur recovery plant used for waste gas cleanup.

An apparatus and process for recovering elemental sulfur from a H2S-containing waste gas stream are disclosed, along with a method of making a preferred catalyst for catalyzing the process. The apparatus preferably comprises a short contact time catalytic partial oxidation reactor, a cooling zone, and a sulfur condenser. According to a preferred embodiment of the process, a mixture of H2S and O2 contacts the catalyst very briefly (i.e, less than about 200 milliseconds). Some preferred catalyst devices comprise a reduced metal such as Pt, Rh, or Pt-Rh, and a lanthanide metal oxide, or a pre-carbided form of the metal. The preferred apparatus and process are capable of operating at superatmospheric pressure and improve the efficiency of converting H2S to sulfur, which will reduce the cost and complexity of construction and operation of a sulfur recovery plant used for waste gas cleanup.

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