Spinning of high molecular weight polyethylene fiber and the...

D - Textiles – Paper – 02 – G

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D02G 3/04 (2006.01) D01F 6/04 (2006.01)

Patent

CA 2075825

2075825 9114029 PCTABS00007 A method of spinning discontinuous lengths (staple) of a high molecular weight (over 150,000) polyethylene fiber, and the resulting spun fiber, are disclosed. The method comprises blending a sufficient amount of discontinuous lengths of any other fiber (as a carrier) with the high molecular weight polyethylene fiber lengths to permit spinning. The resulting spun yarn preferably comprises about 5 to 95 weight percent discontinuous lengths of the high molecular weight polyethylene fiber which is characterized by a denier per filament of 20 or under and an ultimate elongation of 8 % or under at room temperature, and about 5 to 95 weight percent discontinuous lengths of the other fiber which is characterized by a denier per filament of 20 or under and which is either permanently crimped or has a memory. The carrier fiber or mixtures of carrier fibers may be chosen to achieve specific properties in the spun fiber: e.g., polyester or cotton for hand; pigmented polypropylene for color; aramids and polybenzimidazoles (PBI) for flame resistance; and carbon for chemical absorbance or resistance and for use in composites requiring strength and toughness. The spun fiber has utility in composites, industrial, medical and/or apparel applications.

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