Stress relief of single crystal superalloy articles

C - Chemistry – Metallurgy – 30 – B

Patent

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148/36.1

C30B 33/00 (2006.01) C22F 1/10 (2006.01) C30B 29/52 (2006.01)

Patent

CA 1299070

- 12 - ABSTRACT Stress Relief of Single Crystal Superalloy Articles A coated nickel base superalloy single crystal turbine airfoil blade (1), which is subject to gas turbine engine operation, can crack during refurbishment by a stress corrosion mechanism when exposed to certain corrosive media. The rapid thermal cycling that occurs during typical gas turbine engine operation results in high, non-uniform stresses across the airfoil, producing large localized residual strains in the article at ambient temperatures. Exposure to a corrosive environment, such as during coating removal or agressive cleaning, can produce chordwise cracks in a large number of the airfoils exposed. Such cracking is avoided by subjecting the articles to a preliminary stress relieving heat treatment which reduces the residual strains to a level below which cracking will not occur, prior to exposure to the corrosive media.

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