Structural panel, and method and apparatus for forming the same

B - Operations – Transporting – 21 – D

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13/1, 18/1057, 1

B21D 47/00 (2006.01) B31D 5/00 (2006.01) B29C 17/14 (1980.01)

Patent

CA 1112014

Abstract of the Disclosure Metal, fiber or plastic panels are fabricated by the attachment of planar imperforate and/or partially perforated outer sheets to a specially formed center member comprising a web or sheet having a deformed surface defining an array of adjacent triangular projections and depressions. The center member is produced by the longi- tudinal cutting and folding of the web as it passes between two forming cylinders which mesh with one another, the cylinder peripheries carrying complementary arrays of spaced triangular-shaped tooth elements having their base lines aligned in the opposing cylinders, to shear and thereby, relieve the passing web laterally so as to pro- duce intermittent parallel cuts and angular folds in the web while gathering the web longitudinally thereby to form triangular, flat-topped cells in the center member. Instead of using two outer sheets, the formed center member can be used per se, e.g., as a packing medium, or it can be combined with only one outer sheet to form a single-face product.

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