Structure forming method, apparatus and product

E - Fixed Constructions – 02 – B

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E02B 3/12 (2006.01) B32B 37/24 (2006.01) E02B 5/02 (2006.01)

Patent

CA 2385011

A method of forming a continuous composite structure (70) includes encapsulating solid additive particles (75) with a first reactive liquid resin forming material (76) and migrating part of the mixture through a porous blanket to form a continuous resin matrix (76) within the blanket with adhesive outer surfaces. A thin coating of a second preselected resin forming material (71) which substantially cures immediately upon application is applied over both major adhesive surfaces of the matrix/blanket (70). A thin coating of a preselected substantially immediately curing resin forming material is applied over a final base surface, e.g. a ditch. A plurality of coated matrix/blanket lengths (70) are advanced sequentially into a final overlapped configuration on the coated base surface.

L'invention concerne un procédé permettant de former une structure composite continue (70), lequel procédé consiste à encapsuler des particules d'additif solides (75) dans un premier matériau liquide formant une résine réactive (76) et à provoquer la migration d'une partie de ce mélange au travers d'une couche poreuse, de manière à former une matrice de résine continue (76) à l'intérieur de la couche, qui comporte des surfaces extérieures adhésives. On applique ensuite un revêtement mince, constitué d'un second matériau présélectionné formant un résine (71) et durcissant presque immédiatement après son application, sur les deux surfaces adhésives principales de la matrice/couche (70). On applique également un revêtement mince, constitué d'un matériau présélectionné formant une résine durcissant presque immédiatement, sur une surface de base finale, par exemple un fossé. On dépose séquentiellement plusieurs longueurs de matrice/couche (70) ainsi enduite selon une configuration de superposition finale sur la base de surface revêtue.

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