System and methods for controlling rotary screw compressors

F - Mech Eng,Light,Heat,Weapons – 04 – C

Patent

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F04C 18/16 (2006.01) F04B 49/06 (2006.01) G05D 16/20 (2006.01) G07C 3/00 (2006.01) F04C 29/08 (1995.01)

Patent

CA 2163572

An electronic control system dynamically varies the output capacity of a compressor by controlling plural valves associated with the compressor to provide pressurized air to a distribution system at an appropriate rate. The control system operates in any of three modes for standalone operation, including continuous run, auto/dual pressure band, and target pressure modes. In the first two modes, pressure bands are dynamically calculated based on load and unload values entered by an operator. These electronic control systems can also be connected in a peer-to-peer network to coordinate control of up to 16 compressors feeding the same distribution system, so as to maintain a desired target pressure in the system. A modem connected to the system supports remote diagnostics, monitoring, and control. Specialized startup, operating, and shutdown diagnostic algorithms prevent damage to the compressor and avert unsafe operating conditions.

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