Terminal clamp assembly and method of making same

H - Electricity – 01 – R

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26/139, 339/70.3

H01R 4/38 (2006.01) B23P 11/00 (2006.01) H01R 9/18 (2006.01) H01R 9/24 (2006.01)

Patent

CA 1168723

ITW Case 3798 TERMINAL CLAMP ASSEMBLY AND METHOD OF MAKING SAME Abstract of the Disclosure The invention provides a terminal clamp assembly comprising a fastener and one or more captive members and a method for making such a terminal clamp assembly. The terminal clamp assembly comprises a threaded fastener includ- ing a driver head portion, a threaded shank portion of pre- determined thread crest diameter and an unthreaded shank portion of lesser diameter intermediate the threaded shank portion and the driver head portion. A captive member has a through aperture of greater diameter than the thread crest diameter and surrounding the unthreaded shank portion, and laterally oppositely outwardly extending protrusions on op- posed outer edge portions. These protrusions are compressed by a planar die so as to deform the through aperture to a dimension smaller than the thread crest diameter, thereby captively assembling the captive member with the fastener, subsequent to formation and heat treatment of the fastener. -1-

400351

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