Thermal spray method for coating cylinder bores for internal...

C - Chemistry – Metallurgy – 22 – C

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C22C 38/06 (2006.01) C22C 38/12 (2006.01) C23C 4/04 (2006.01) C23C 4/06 (2006.01) C23C 4/08 (2006.01) F01B 1/00 (2006.01) F02F 1/20 (2006.01)

Patent

CA 2112928

ABSTRACT OF THE DISCLOSURE A tenacious wear resistant coating is applied with a high velocity oxygen-fuel thermal spray gun using a composite powder of aluminum and an iron base metal. The metal may be iron- chromium, iron-molybdenum, cast iron or a combination. A particular combination is a blend of a first powder and a second powder, the first powder consisting of a composite of aluminum subparticles and iron-molybdenum alloy subparticles, and the second powder consisting of a composite of aluminum subparticles and cast iron subparticles. An internal combustion engine block has such a coating applied to the cylinder walls.

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