Three dimensional molded body using urethane elastomer and...

A - Human Necessities – 41 – D

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A41D 27/00 (2006.01) A41D 27/08 (2006.01) B29C 43/18 (2006.01) B29C 43/20 (2006.01) B29C 51/14 (2006.01) B32B 3/00 (2006.01) B32B 27/40 (2006.01) B29C 51/08 (2006.01)

Patent

CA 2208207

A solid molded body, which is thin and has excellent shaping characteristics, and a method of manufacturing a solid molded body, which is low in cost and high in productivity. A solid molded body is formed by integrally pressurizing and compressing a urethane elastomer (33), which comprises a non-foaming type reaction mixture, together with a skin material (32) by means of upper and lower dies having predetermined shapes, while the urethane elastomer remains in a visco-elastic flowing condition in its reaction process, and allowing the compressed urethane elastomer to transform into a solid body to bond the same to the rear surface of the skin material. A backing material (34) is applied on an entire rear surface of the urethane elastomer, and is completely bonded to the urethane elastomer in the reaction process. The skin material (32) is composed of natural leather or synthetic leather, and a bag body is integrally molded together with a solid pattern (31).

Corps plein moulé d'aspect mince et présentant d'excellentes caractéristiques de façonnage, et procédé de fabrication d'un corps plein moulé permettant de réaliser une économie pour un rendement élevé. Ce procédé consiste à comprimer sous pression élevée un élastomère d'uréthane (33), composé d'un mélange réactionnel de type non moussant, avec un matériau de peau (32) par l'intermédiaire de matrices supérieure et inférieure possédant des formes prédéterminées, tandis que l'élastomère d'uréthane reste à l'état coulant viscoélastique pendant la réaction, puis à laisser l'élastomère d'uréthane comprimé se transformer en corps plein, afin de l'agglomérer à la surface arrière du matériau de peau. On applique un matériau de renforcement (34) sur la totalité d'une surface arrière de l'élastomère d'uréthane, ce matériau s'agglomérant totalement à l'élastomère pendant la réaction. Le matériau de peau (32) est composé de cuir naturel ou de cuir synthétique et on peut mouler un corps de sac présentant une configuration pleine (31).

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