Tooling method and apparatus for resin transfer molding

B - Operations – Transporting – 29 – C

Patent

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Details

B29C 45/14 (2006.01) B29C 43/36 (2006.01) B29C 45/26 (2006.01) B29C 70/44 (2006.01) B29C 43/12 (2006.01)

Patent

CA 2054066

ABSTRACT OF THE DISCLOSURE Tooling Method and Apparatus for Resin Transfer Molding An apparatus and method for resin transfer molding composite articles of complex configuration that have high fiber-to-resin ratios. The molding apparatus includes a compliant mold subassembly comprising one or more conformable cauls and a complementary, non-permeable membrane that function, in combination, as a semi-rigid molding tool. The compliant mold subassembly is relatively insensitive to bulk variations of layed-up fiber reinforcement material, facilitating fiber reinforcement material lay up and closure of the molding apparatus. The compliant mold subassembly provides uniform pressures during various molding stages, i.e., resin injection, expulsion of excess resin, curing, to enhance the homogeneity and dimensional stability of the finished composite article. The semi-rigid aspect of the compliant mold subassembly facilitates demolding of the finished composite article. The process utilizes staged pressurization transmitted through the compliant mold subassembly to enhance resin flow for complete, uniform saturation of fiber reinforcement layups and to expel excess resin prior to curing of the resin-impregnated fiber reinforcement layups. - 28 -

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