Welded airbag cushion comprising sewn reinforcement seams

B - Operations – Transporting – 60 – R

Patent

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Details

B60R 21/16 (2006.01) B29C 65/00 (2006.01) B29C 65/04 (2006.01) B29C 65/72 (2006.01)

Patent

CA 2379610

The present invention relates to a method utilizing welds, reinforced with sewn seams, to adhere two fabrics together to form an inflatable airbag cushion. Although welded seams provide better and more easily produced attachment points between multiple layers of fabrics, not to mention improved manners of reducing air or gas permeability as such attachment points, the utilization of sewn seams adjacent to such welded areas provides stronger reinforcement, and thus more reliable nonpermeable fabrics. Seam welding generally concerns the utilisation of a film on the underside of a fabric which, upon contact with a second, film-treated fabric and upon exposure to high frequency energy, forms a bead of polymeric material at the attachment point between the two fabric layers. Lower numbers of sewn seams may be utilized to permit sufficient reinforcement if the size of the formed polymeric bead if of sufficient size to permit thorough sealing and adhesion between the fabric layers. Such a specific reinforced fabric, as well as high bead-size welded airbag fabrics are encompassed within this invention.

L'invention porte sur un procédé d'utilisation de soudures renforcées par des coutures pour faire adhérer ensemble deux tissus pour donner un coussin gonflable d'air bag. Bien que les soudures assurent des points de fixation de meilleure qualité et plus faciles à réaliser entre différentes couches de tissu sans parler de la possibilité de réduire la perméabilité à l'air ou aux gaz en ces points, le recours à des coutures au voisinage des zones de soudure améliore la résistance et la fiabilité de l'étanchéité. La soudure utilise en général un film disposé sous le tissu mis en contact avec un deuxième tissu revêtu d'un film puis exposé à de l'énergie HF pour former un bourrelet de matériau polymère au niveau de la liaison entre les deux tissus. On peut utiliser un nombre réduit de soudures cousues assurant un renfort suffisant si la taille des bourrelets est suffisante pour permettre une étanchéité complète et l'adhérence parfaite entre les couches de tissus. L'invention englobe les tissus ainsi renforcés ainsi que les tissus soudés d'air bag à bourrelet élevés.

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