Wool-like rugs and processes for making the same

Details Wool-like rugs and processes for making the same Wool-like rugs and processes for making the same

D - Textiles, Paper

03

D

D03D 27/00 (2006.01) A47G 27/02 (2006.01) B32B 5/02 (2006.01) D01F 6/30 (2006.01) D02G 1/16 (2006.01) D03D 15/00 (2006.01) D06P 3/79 (2006.01)

Patent

CA 2270263

A rug exhibiting a wool-like appearance made by the process comprising the steps of a. extruding a dyeable polyolefin resin comprising the reaction product of a polypropylene and an ethylene alkyl acrylate copolymer to provide an extruded fiber; b. drawing the extruded fiber by conveying the fiber among a system of unheated and heated godets; c. crimping the drawn fiber by passing the fiber into a texturing jet utilizing hot air; d. twisting at least two separate drawn and crimped fibers to provide a multi- ply carpet face yarn wherein the yarn is from about 1000 to about 8000 denier and has about 2 to about 7 twists per inch; e. heat-setting the multi-ply yarn; f. dyeing the multi-ply yarn using a space-dyeing process; and g. weaving the dyed yarn into a rug; thereby providing a rug with a wool-like appearance. The invention also provides a process for making a rug with a wool-like appearance.

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