Method, system and device utilized therein for injection...

B - Operations – Transporting – 29 – C

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B29C 45/17 (2006.01) B29D 22/00 (2006.01)

Patent

CA 1314369

P-354 METHOD, SYSTEM AND DEVICE UTILIZED THEREIN FOR INJECTION MOLDING AND PLASTIC ARTICLE PRODUCED THEREBY ABSTRACT A method, system and device utilized therein for the injection molding of plastic articles of enhanced surface quality using pressurized fluid. The fluid is prevented from contaminating the molten resin in the nozzle from which it was injected to thereby eliminate splay. The method involves the initial step of injecting molten resin at a nominal injection pressure from the nozzle of an injection molding machine through a resin injection aperture at an upstream position in a mold. The resin travels along a resin flow path in the mold to a mold cavity defining the shape of the molded article at a downstream position. The device at least partially defines the resin flow path in the mold. A charge of fluid pressurized at a predetermined level is communicated to the resin flow path through an orifice in the device which opens to the resin flow path. During or after resin injection the pressurized charge of fluid enters the flow path at the orifice and passes into the mold cavity to distribute the molten plastic within the mold cavity. The fluid is contained within the mold cavity under pressure until the article has set up, and is thereafter vented to the atmosphere. The device prevents the pressurized fluid from traveling back along the resin flow path and through the injection aperture. The device thereby prevents contamination of the molten resin in the nozzle.

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