Process for preparing sintered shapes and compositions for...

C - Chemistry – Metallurgy – 08 – L

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C08L 41/00 (2006.01) B01F 17/04 (2006.01) B28B 1/00 (2006.01) C04B 33/04 (2006.01) C04B 33/10 (2006.01) C04B 35/111 (2006.01) C04B 35/634 (2006.01) C04B 35/64 (2006.01)

Patent

CA 2083430

2457B Title: PROCESS FOR PREPARING SINTERED SHAPES AND COMPO- SITIONS FOR MAKING THE SAME Abstract of the Invention The invention relates to a method of preparing sintered shapes, comprising the steps of: (1) forming a green body from a mixture comprising (A) at least one inorganic powder with (B) at least one polymer derived from (a) at least two sulfo monomers or (b) a combination of (i) a sulfo monomer with (ii) at least one monomer selected from acrylic compounds, acrylonitriles, vinyl lactams and vinyl pyrrolidones and maleic acids, anhydrides or salts, provided the mixture is substantially free of polysaccharide; (2) sintering the body. Inorganic shapes made from the compositions of the present invention have relatively high fired densities; small uniform grain sizes; and relatively low porosity. The sulfo polymers of the present invention help disperse the inorganic powder. These polymers improve deagglomeration of the inorganic powder and also help prevent reagglomeration of the powder. The polymers provide divalent ion stability for systems using water containing divalent ions, such as hard water. These polymers help reduce viscosity of inorganic powder slurries and improve defloculation of the inorganic powder.

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