Method for a complex part of a composite material with long...

B - Operations – Transporting – 29 – C

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B29C 65/00 (2006.01) B29B 13/02 (2006.01) B29C 31/00 (2006.01) B29C 31/08 (2006.01) B29C 70/54 (2006.01)

Patent

CA 2673445

In order to produce a part (1) of a composite material having a heat-curable matrix, at least one member (3) of the part (1) is realised separately from ribbons of fibres pre-impregnated with a heat-curable resin, wherein said member is submitted to a partial thermal baking (32) in order to partially polymerise the resin of said first member, on the one hand, up to a stage where the first member (3) has acquired both a chemical stability sufficient for ensuring its storage at room temperature and a dimensional stability sufficient for ensuring its handling and maintaining its integrity for subsequent operations for manufacturing the part (1) and, on the other hand, not exceeding a stage in which the material of said first member has thermoplastic properties allowing for a plastic shaping of said first member by raising its temperature at least locally. During a further step, the first member (3) is assembled with a second member (2) that has undergone no heat curing baking or has undergone a partial baking (32), and both assembled members are simultaneously subjected to a thermal baking (50) that induces the complete and homogenous polymerisation of the resins of the two members by ensuring the generation of molecular bonds between the members.

Pour réaliser une pièce (1) en matériau composite à matrice thermodurcissable, au moins un élément (3) de la pièce (1) est réalisé séparément à base de rubans de fibres préimprégnées de résine thermodurcissable, lequel élément est soumis à une cuisson thermique partielle (32) ayant pour effet de polymériser partiellement la résine dudit premier élément d'une part jusqu'à un stade où le premier élément (3) a acquis à la fois une stabilité chimique suffisante pour garantir son stockage à température ambiante et une stabilité dimensionnelle suffisante pour assurer sa manipulation et garantir son intégrité lors des opérations ultérieures de fabrication de la pièce (1) et d'autre part limitée à un stade où le matériau constituant ledit premier élément a des propriétés thermoplastiques permettant un formage plastique (34) dudit premier élément en élevant sa température au moins localement. Dans une étape ultérieure le premier élément (3) est assemblé avec un second élément (2) qui n'a subi aucune cuisson thermique de durcissement ou a subit une cuisson partielle (32) et les deux éléments assemblés sont soumis simultanément à une cuisson thermique (50) qui provoque la polymérisation complète et homogène des résines des deux éléments en assurant la création de liaisons moléculaires entre les éléments.

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