Method of producing fuel cell separator, fuel cell...

H - Electricity – 01 – M

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H01M 2/14 (2006.01) C09C 1/56 (2006.01) D21B 1/04 (2006.01) H01M 8/02 (2006.01) H01M 8/10 (2006.01) H01M 8/22 (2006.01)

Patent

CA 2347543

Disclosed are a method of producing a fuel cell separator. In this method, dry granules of a composition for a fuel cell separator mainly containing a conductive material, a binder, and an additive are produced by mixing raw materials including at least the conductive material, the binder, and the additive, granulating the resultant mixture to obtain granules, and drying the granules. The dry granules may be further sized. Then, the granules are packed in a mold, and hot-press molded. This method is characterized in that the granules have a residual volatile matter content in a range of 4 wt% or less, and an average particle size in a range of 200 to 700 µm (60 to 160 µm for the sized granules) and a specific particle size distribution. With this method, a fuel cell separator having a high elasticity, an excellent dimensional accuracy, and a high gas non-permeability can be produced with no molding failures, accordingly, with a uniform quality. Further, a solid polymer electrolyte fuel cell having a high gas sealing characteristic and an excellent impact resistance can be produced by using the above high quality fuel cell separators as part or all of separators in the fuel cell.

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