Mechanical embossing texture differentiation between...

B - Operations – Transporting – 32 – B

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B32B 3/26 (2006.01) B05D 3/02 (2006.01) B29C 44/04 (2006.01) B29C 44/56 (2006.01) B29C 59/00 (2006.01) B29C 59/04 (2006.01) B32B 5/18 (2006.01) B44F 5/00 (2006.01)

Patent

CA 2366792

Disclosed is a method of manufacturing a mechanically and chemically embossed surface covering having selectively textured surfaces. The method includes forming a web coated with a wear layer. The coated web is heated to a temperature at which the wear layer is cured; the foam layer expands, and the pattern is chemically embossed to form a surface covering having foamed regions and nonfoamed regions. The temperature gradient of the surface covering is adjusted such that there is a temperature gradient difference between the foamed and nonfoamed regions. A surface texture is then mechanically embossed into the wear layer and selectively set onto the wear layer substantially overlying the non-foamed regions.

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