Method of producing thermo-plastic polycarbonate films...

C - Chemistry – Metallurgy – 08 – J

Patent

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C08J 5/18 (2006.01) B29C 47/88 (2006.01) B29C 47/92 (2006.01) B29D 7/01 (2006.01) C08L 69/00 (2006.01) B29C 43/22 (2006.01) B29C 43/46 (2006.01)

Patent

CA 2449546

A method of preparing a thermoplastic polycarbonate film having an optical retardation value of less than or equal to 20 nm, is described. The method includes: (a) forming a molten extrudate (20) of a thermoplastic polycarbonate polymer in an extruder (11) having a terminal die (17) through which the molten extrudate is passed, the molten extrudate having a temperature of 150°C to 400°C upon emerging from terminal die (17); and (b) passing molten extrudate (20), from die (17), between two counter-rotating rolls (23 and 26) each having an elastomeric polymer surface (35 and 38), the counter-rotating rolls having a roll speed ratio and a nip (41), the distance between the terminal die (17) and the nip (41) being a die-nip distance (47). The extrudate temperature, the roll speed ratio and the die-nip distance (47) are each selected such that a thermoplastic polycarbonate film (32) having an optical retardation value of less than or equal to 20 nm is formed.

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