System and process for producing expanded polystyrene (eps)...

C - Chemistry – Metallurgy – 08 – J

Patent

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C08J 9/228 (2006.01) B29B 15/10 (2006.01) B29C 44/54 (2006.01) C04B 16/08 (2006.01) C08J 3/12 (2006.01) C08J 7/04 (2006.01) C08L 25/06 (2006.01)

Patent

CA 2635516

A system and process for making Expanded Polystyrene (EPS) beads coated with a coating composition and a concrete mixture containing the coated EPS beads are provided. The coating composition removes a restrictive gas layer on EPS beads by adhering to the beads and having a suitable porosity to allow the gas to dissipate, and thus enables a strong attraction and permanent adherence of a material, having cementitious properties, such as, for example concrete, to the EPS beads. The adherence of the material to EPS beads creates a mixture that can be pre-cast into building blocks significantly stronger and sturdier structurally than existing methods allow for. The beads are specifically made to correct size and density for the process in pre-expanders, comprising fluid bed dryers, and then treated through the spray application of the coating composition.

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