Three-dimensional print cloth material and method of...

D - Textiles – Paper – 06 – Q

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Details

D06Q 1/00 (2006.01) B44C 1/10 (2006.01) D06M 23/04 (2006.01) D06M 23/14 (2006.01) D06M 23/16 (2006.01) D06P 5/00 (2006.01)

Patent

CA 2200601

A three-dimensional cloth material having a superior touch and durability and a method of manufacturing a three-dimensional material which has a low production cost and a high productivity. A cloth layer (85) having a print pattern, a foamed body (87) and a fiber material (88), of which one surface is subjected to laminating of a plastic film, are placed and positioned on an elastic sheet (86). The cloth layer (85), foamed body (87), fiber material (88) and the elastic sheet (86) are integrally subjected to pressurized compression for a predetermined period of time by upper and lower dies (80, 82) while the foamed body (87) remains in visco-elastically flowing state. As a result, the foamed body (87) is secured to a back surface of the cloth layer (85) to be three-dimensionally formed in registry with a profile of the print pattern to support the three-dimensional pattern of the cloth layer (85). The plastic film of the fiber material (88) is secured at its entire surface to the foamed body (87), and only a peripheral portion of the fiber material (88) is fused to the back surface of the cloth layer by subsequent heating. As a result, the foamed body (87) is completely between the cloth and the fiber material.

L'invention porte sur un tissu en trois dimensions présentant un meilleur toucher et une durabilité supérieure, et son procédé de fabrication économique et à fort rendement. Une couche de tissu (85) présentant un motif imprimé, un corps expansé (87) et un matériau fibreux (88) dont l'une des surfaces est soumise à la stratification d'un film plastique sont disposés et positionnés sur une toile élastique (86). La couche de tissu (85), le corps expansé (87), le matériau fibreux (88) et la toile élastique (86) sont intégralement soumis pendant un temps donné à une pression appliquée par des matrices inférieure et supérieure (80, 82) alors que le corps expansé (87) demeure à l'état viscoélastique. Il en résulte que le corps expansé (87) adhère à la surface dorsale de la couche de tissu (85) prêt à être formé en trois dimensions en correspondance avec un profil du motif imprimé pour recevoir le motif tridimensionnel de la couche de tissu (85). Le film plastique du matériau fibreux (88) adhère sur la totalité de sa surface au corps expansé (87) et seules la partie périphérique du matériau fibreux (88) fusionnent sur la surface dorsale de la couche de tissu du fait d'un chauffage ultérieur. Il en résulte que le corps expansé (87) est entièrement compris entre le tissu et le matériau fibreux.

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