Structure forming method, apparatus and product

B - Operations – Transporting – 32 – B

Patent

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B32B 37/02 (2006.01) B29C 70/50 (2006.01) B32B 7/10 (2006.01) B32B 37/12 (2006.01) E02B 3/12 (2006.01) E02B 5/02 (2006.01) E02D 5/14 (2006.01) E02D 17/04 (2006.01)

Patent

CA 2348497

A method of forming a continuous composite structure includes encapsulating solid additive particles in a first reactive resin forming material and migrating part of the mixture through the porous blanket to form a coated matrix/blanket (59). A thin coating of a second preselected resin forming material which substantially cures immediately upon application is applied over one major adhesive upper surface of the matrix/blanket (59) while allowing an area (72) of adhesive surface to remain exposed along one edge of the upper surface of the matrix/blanket (59). A plurality of preselected flexible lengths of the coated matrix/blanket (59) are individually positioned successively in an overlapping orientation with the exposed adhesive area (72) of the upper surface of the adjoining positioned length tightly affixed to the adhesive lower surface of the succeeding length to form a continuous composite structure.

L'invention concerne un procédé permettant de former une structure composite continue comprenant des particules d'additif solides prises dans un premier matériau de formation de résine réactive, ainsi que la partie du mélange qui a migré à travers la couche poreuse pour former une matrice/couche (59) enduite. On applique un revêtement mince, qui est constitué d'un second matériau de formation de résine présélectionné et qui durcit presque immédiatement après l'application, sur une grande surface adhésive supérieure de la matrice/couche (59) tout en laissant une zone (72) de la surface adhésive exposée sur un bord de la surface supérieure de la matrice/couche (59). Une pluralité de longueurs souples présélectionnées de la matrice/couche (59) enduite sont individuellement positionnées les unes après les autres selon une orientation de chevauchement, la zone adhésive exposée (72) de la surface supérieure de la longueur adjacente étant fixée serrée à la surface adhésive inférieure de la longueur suivante de manière à former une structure composite continue.

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