High performance alumina heat transfer solids for high...

C - Chemistry – Metallurgy – 01 – B

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C01B 3/44 (2006.01) B01J 8/32 (2006.01) B01J 21/04 (2006.01) C01B 3/38 (2006.01) C10J 3/12 (2006.01) F28D 17/02 (2006.01)

Patent

CA 2122158

Alumina heat transfer solids are admixed with a catalyst, or catalysts, and used in conducting high temperature fluidized bed reactions, particularly in a process for the production of hydrogen and carbon monoxide from a low molecular weight hydrocarbon by contact with a fluidized bed of catalyst and said heat transfer solids at high temperature in the presence of oxygen, or steam, or both oxygen and steam. The particulate heat transfer solids are characterized as having a performance index, P1, greater than 20, preferably greater than 40, as characterized by the formula PI= [(i) x (ii) x (iii) x (iv)]-1 where (i) the peripheral outer surface of the particle contains <5 atom % (Si + B) as impurities, and (ii) <20 atom % Na, Fe, Ca and Ti as impurities, where the bulk concentrations of the (Si + B) is sufficient to migrate into and contaminate the outer surface layer of the particles at process conditions. Moreover the (iii) tapped bulk density of the particles range from about 1.2 g/cc to about 2.5 g/cc, and (iv) the Davison Attrition Index of the particles is no greater than about 12.

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