Apparatus and method for making mineral wool from coal-ash

C - Chemistry – Metallurgy – 03 – B

Patent

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C03B 37/05 (2006.01) C03B 5/00 (2006.01) C03B 5/02 (2006.01) C03B 5/03 (2006.01) C03B 18/00 (2006.01) F27B 3/08 (2006.01) F27B 3/18 (2006.01) F27D 1/00 (2006.01) F27B 3/06 (2006.01) F27D 3/15 (2006.01)

Patent

CA 2028083

An apparatus and method which provides for controlled melting of both components of coal-ash, as well as the melting of selected additives, the melted coal-ash with additive being immediately available to a conventional fiberizing spinner stage. An arc furnace provides a shallow vat for molten pig iron. A first chute allows for introduction of coal-ash into the vat, and a second chute allows for the introduction of selected additives into the vat. The molten pig iron quickly melts any coal-ash and additive entering the vat, and the molten coal-ash/additive thereupon spreads out across the surface of the molten pig iron (the molten pig iron having a much higher specific gravity). In order to ensure that the molten coal-ash/additive has a predetermined fluidity at an adjacent spinner stage, the furnace is provided with a specially structured spout located above the spinner stage. The spout provides a weir to skim melted coal-ash and additive, a dam to block unmelted coal-ash/additive, and a heat reservoir for heating the melted coal-ash/additive.

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