Production process of machinable ceramics

C - Chemistry – Metallurgy – 03 – C

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C03C 3/118 (2006.01) C03C 3/085 (2006.01) C03C 14/00 (2006.01) C04B 33/13 (2006.01) C04B 33/32 (2006.01) C04B 35/195 (2006.01)

Patent

CA 2026699

ABSTRACT OF THE DISCLOSURE Machinable ceramics with 30-60 vol.% of fine crystals of fluorophlogopite, a synthetic mica, evenly dispersed in a vitreous matrix is produced using as principal raw materials kaolin and activated clay, which are natural minerals, other than metal oxides themselves, According to the production process, a mixture of fine particulate raw materials is calcined under first heat treatment conditions in which a maximum temperature is in the range of 1,000-1,100°C. The raw materials include kaolin and activated clay as principal raw materials, Mg- containing, K-containing and F-containing compounds as auxiliary raw materials and B2O3 as a sintering aid. The resulting calcined mass is ground into fine parti- cles, followed by the formation of a green body of a desired shape. The green body is then sintered into a fired body under second heat treatment conditions in which a maximum temperature is in the range of 1,100- 1,250°C.

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