A method of manufacturing a metal and polymeric composite...

C - Chemistry – Metallurgy – 23 – C

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C23C 4/04 (2006.01) B05D 1/08 (2006.01) B29C 41/20 (2006.01) C23C 4/00 (2006.01) C23C 4/02 (2006.01) C23C 28/00 (2006.01) F01L 3/02 (2006.01)

Patent

CA 2315315

A method of manufacturing a metal and polymeric composite article by the following steps. Droplets of spray deposited metal and spray deposited polymeric material are combined to form an article having the polymeric material interspersed within the metal. A carrier or form that shaped to receive the metal and polymeric layers is provided. The carrier may be made either stationary or movable. Layers of spray deposited metal and spray deposited polymeric material are applied atop the carrier. The spray deposited metal is between 90 and 95 percent by volume of the article. The polymeric layers do not completely cover the metal layers. Succeeding spray deposited metal layers contact bond to previous metal layers. The polymeric material between imbedded between the interconnected metal layers.

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