Electro-formed bulb shield and method of making same

F - Mech Eng,Light,Heat,Weapons – 21 – V

Patent

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F21V 15/00 (2006.01) B60Q 1/04 (2006.01) C25D 1/00 (2006.01) F21V 11/16 (2006.01) F21V 17/00 (2006.01)

Patent

CA 2313419

A bulb shield for use in an automotive headlamp assembly, and a method for making same. The bulb shield includes a cup portion and a portion which extends from the cup portion and is configured for mounting to a reflector of the automotive headlamp assembly or to another, proximate structure. When the bulb shield is mounted, the cup portion is preferably generally horizontally aligned with a headlamp bulb in the automotive headlamp assembly, thereby eliminating a "hot spot" which would otherwise be viewable when looking into the headlamp beam. Preferably, at least a portion of the cup portion of the bulb shield is electro-formed. Such a bulb shield is relatively inexpensive and easy to make, yet can withstand the high temperatures which are typically experienced in an automotive headlamp assembly. Additionally, such a bulb shield can be inexpensively provided, yet meet precision requirements. Still further, such a bulb shield provides enhanced design flexibility and styling consistent with plastic molding.

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