High temperature cabonaceous cement

C - Chemistry – Metallurgy – 09 – J

Patent

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Details

C09J 177/10 (2006.01) C04B 14/02 (2006.01) C04B 26/20 (2006.01) C09J 5/02 (2006.01) C09J 11/04 (2006.01)

Patent

CA 2343553

A curable, high temperature, carbonaceous, cement paste composition comprising a catalyst; a carbon filler present in an amount of about 20 to about 60 wt. %; a polymerizable monomeric system present in an amount of about 7 to about 30 wt. % comprising a dialkyl ester of an aromatic tetracarboxylic acid, an aromatic diamine, and a monoalkyl ester of an acid selected from the group consisting of 5-norbornene-2,3-dicarboxylic acid and phthalic acid; and a furan solvent present in an amount of about 20 to about 60 wt. %. The most preferred embodiment comprising a monomeric system comprising a dimethyl ester of 3,3',4,4'-benzophenonetetracarboxylic acid, 2,2'-bis (4-[4- aminophenoxyl]phenyl)propane and a monomethyl ester of 5-norbornene-2,3-dicarboxylic acid with furfuryl alcohol and a catalytic solution of about 50% ZnCl2, has a glass transition temperature of about 280°C after curing by heating at about 2°C/minute to about 240°C and holding for about 2 hours. Upon curing, the cement paste composition maintains a strength of at least about 2000 psi at room temperature after heat treatment at about 3000°C even when cured at a substantially lower temperature of at least about 200°C. Subsequent heating of the monomeric binder causes further cross- linking producing a stronger and more stable cement for use at service temperatures greater than the initial glass transition temperature of the cured cement. The curable cement composition may be used along with a pre-coat in an adhesive system for attaching together carbon bodies. Most preferably, the pre-coat comprises about 27 wt. %, of a monomeric system comprising a dimethyl ester of 3,3',4,4'-benzophenonetetracarboxylic acid, 2,2'-bis (4-[4- aminophenoxyl]phenyl)propane and a monomethyl ester of 5-norbornene-2,3-dicarboxylic acid dissolved in about 65 to about 85 wt. % furfuryl alcohol. A method of making the cement paste composition is also described.

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