Method for producing a freeze-cast substrate

B - Operations – Transporting – 22 – D

Patent

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B22D 15/00 (2006.01) B22C 7/00 (2006.01) B22C 9/02 (2006.01) B22C 9/04 (2006.01) B22C 9/12 (2006.01) B22D 15/04 (2006.01) B22D 23/00 (2006.01)

Patent

CA 2447493

One method of the present invention includes introducing a slurry into a mold unit comprised of a mold contained within a casting receptacle and lowering the temperature of the slurry to freeze the slurry and form a freeze-cast substrate while controlling temperature gradients within the mold unit to minimize distortion in the freeze-cast substrate. Another method includes introducing a slurry into a mold unit comprised of a mold contained within a casting receptacle, placing insulation material around at least a portion of the casting receptacle to minimize distortion in the freeze-cast substrate by controlling temperature gradients within the mold unit, and lowering the temperature of the slurry to freeze the slurry to form a freeze-cast substrate.

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