Method of controlling glass fiber formation and control system

C - Chemistry – Metallurgy – 03 – B

Patent

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341/32, 49/8

C03B 37/07 (2006.01) B65H 63/08 (2006.01) C03B 37/02 (2006.01) D01G 23/04 (2006.01) G05D 23/22 (2006.01)

Patent

CA 1328739

Abstract of the Disclosure An improved fiber glass manufacturing apparatus has an improved fiber glass bushing control system. One aspect of the system has a weighing means for weighing complete collections of glass fiber strands produced from forming from a bushing through attenuation, a monitoring means for the time of attenuation at constant strand speed and a program computer means that receives signals from the weighing means and the monitoring means. The program computer means has a means for establishing a database of the weights and times, a means for determining the throughput of the glass from the bushing from the weights and times, a means for determining average throughputs and including these averages in the database, a means for comparing the average throughputs to a standard set throughput, and a means for initiating an adjustment to the main bushing temperature controller. When the average throughput deviates from the set point throughput by a value greater than the sensitivity factor of the bushing. Also, the improved system has circuit means for carrying the adjustment signals to the controller and to the bushing for a temperature change. Also, the improved system can have a second bushing controller connected across two sections of the bushing to regulate relative current flow in the two sections in order to control the amount of fiber produced by each section and the program computer means additionally has a means for determining the difference in throughputs between collections of strand produced from each section of the bushing at the same time and placing these difference values in the database, and a means for averaging the difference values, and a means for comparing the difference values to determine if they are other than the value of zero, and a means for adjusting the segment bushing controller to achieve average difference value in throughput other than zero. Also, both aspects of the control system can have a means for redetermining throughput values previously determined prior to an adjustment to incorporate a factor for the adjustment. Also, both aspects can have a means for determining an upset condition along with a means for ignoring previously determined throughput values and starting the determination of throughput values anew.

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