Method of making replaceable lamp unit for automotive headlight

F - Mech Eng,Light,Heat,Weapons – 21 – V

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316/24

F21V 19/00 (2006.01)

Patent

CA 1211497

-15- METHOD OF MAKING REPLACEABLE LAMP UNIT FOR AUTOMOBILE HEADLIGHT ABSTRACT A method of making a replaceable lamp unit (10) for use within an automobile headlight. The method comprises the steps of providing three spaced apertures (29) within a wall (25) of a plastic holder (19), positively securing a metallic eyelet (27) within each aperture, attaching a metallic support wire (43) to each of at least two lead-in wires (31) of an electric lamp (39), inserting the support wires within each of the eyelets, and thereafter soldering (45) the support wires to the respective secured eyelets. Precise alignment of the envelope (33) of the electric lamp is provided prior to the soldering operation. The soldering operation assures not only a sound electrical connection, but also provides both a hermetic seal between eyelet and support wire components and a means for maintaining the lamp support wire sub-assembly in fixed position with the holder.

456862

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